Embroidered Patch Hats
Classic embroidered patches with that authentic vintage look. Merrow-bordered patches sewn onto quality caps create a timeless aesthetic that never goes out of style.
Complete Service
What's Included
Custom patch embroidery
Multiple backing options
Merrow or hot-cut edges
Professional patch attachment
Up to 15 thread colors
Richardson, Flexfit, and more
Pre-production samples available
Personalized service
Classic Style
Why Embroidered Patches?
Classic Aesthetic
That authentic vintage look trending in streetwear and workwear.
Versatile
Same patch works on hats, jackets, bags, and more.
Detailed Designs
More detail than direct embroidery on stable backing.
Collectible
Perfect for limited editions and brand collections.
Backing Options
Patch Types
Twill Backing
Traditional embroidered patch with cotton twill background. The classic choice.
Felt Backing
Soft felt background creating a vintage, retro aesthetic popular in Americana style.
Canvas Backing
Durable canvas base for a rugged, outdoor-inspired look.
Cap Options
Popular Hat Styles
Richardson 112
Classic trucker with mesh back
Dad Hats
Unstructured relaxed fit
Snapback Caps
Flat-bill adjustable
5-Panel Caps
Clean front panel
Beanies
Knit caps with sewn patch
Bucket Hats
Casual streetwear style
Got Questions?
Frequently Asked Questions
What is the minimum order for embroidered patch hats?
Our minimum is 50 pieces for embroidered patch hats. This includes custom patch creation and professional sewing onto your choice of cap.
How long does production take?
Embroidered patch hats typically take 2-3 weeks from artwork approval. Patches are embroidered first, then professionally sewn to caps.
What's the difference between merrow and hot-cut edges?
Merrow edges have a raised, rounded border stitch - classic patch look. Hot-cut edges are laser-cut for a clean, flat edge. Both look great - merrow is more traditional.
Can patches be removable?
Yes! We can add velcro backing so patches can be interchanged between hats. Great for collections or customizable merchandise.
What's the maximum patch size for hats?
Standard front patches are typically 3-4 inches wide. We can go larger for certain hat styles. We'll recommend the best size for your design and cap choice.
Embroidered Patch Hat Service Areas
We produce custom embroidered patch hats at our Fort Lauderdale facility and ship nationwide.
Ready for Classic Embroidered Patches?
Get a quote for custom embroidered patch hats. Send us your logo and we'll create that authentic vintage look your brand deserves.