Woven Patch Hats
Ultra-detailed woven patches for complex logos, fine text, and designs that demand precision. The smooth, flat finish achieves detail levels impossible with embroidery.
Complete Service
What's Included
Custom woven patch creation
Multiple weave densities
Smooth, flat finish
Fine text capability (1-2mm)
Professional patch attachment
Richardson, Flexfit, and more
Pre-production samples available
Personalized service
Precision Detail
Why Choose Woven?
Ultra-Fine Detail
Reproduce intricate designs and fine text embroidery can't achieve.
Smooth Finish
Flat, professional surface perfect for detailed designs.
Gradient Capable
Unlike embroidery, woven patches can show gradients and shading.
Soft & Flexible
Thin construction conforms naturally to curved surfaces.
Quality Levels
Woven Patch Types
Standard Woven
Traditional woven patches with excellent detail. Great balance of quality and value.
High-Definition Woven
Premium weave density for maximum detail. Fine lines, small text, complex artwork.
Damask Woven
Ultra-premium weave with silky, luxurious finish. The highest quality available.
Cap Options
Popular Hat Styles
Richardson 112
Classic trucker with mesh back
Dad Hats
Unstructured relaxed fit
5-Panel Caps
Clean front panel
Snapback Caps
Flat-bill adjustable
Beanies
Knit caps with woven patch
Bucket Hats
Casual streetwear style
Got Questions?
Frequently Asked Questions
What is the minimum order for woven patch hats?
Our minimum is 50 pieces. This includes custom woven patch production and sewing onto your caps.
What's the difference between woven and embroidered patches?
Woven patches are created by weaving threads on a loom - smooth, flat, with fine detail. Embroidered patches are stitched onto backing - raised, textured, more traditional look.
How small can text be on a woven patch?
Woven patches can reproduce text as small as 1-2mm in height with clarity - perfect for taglines and detailed logos embroidery can't handle.
How long does production take?
Woven patch hats take 2-3 weeks from artwork approval. Rush options may be available for additional fee.
Can woven patches be custom shapes?
Yes! Woven patches can be die-cut to custom shapes beyond standard rectangles and circles.
Woven Patch Hat Service Areas
We produce custom woven patch hats at our Fort Lauderdale facility and ship nationwide.
Ready for Precision Detail?
Get a quote for custom woven patch hats. Send us your logo and we'll show you what high-definition weaving can achieve.