PVC Patch Hats
Durable 3D rubber patches that are waterproof, weatherproof, and built to last. Perfect for outdoor brands, tactical gear, and anyone who needs patches that can take a beating.
Complete Service
What's Included
Custom PVC patch creation
2D or 3D design options
Up to 8 colors available
Multiple attachment methods
Waterproof & weatherproof
Richardson, Flexfit, and more
Pre-production samples available
Personalized service
Built Tough
Why Choose PVC?
Waterproof
Won't fade, crack, or peel in any weather conditions.
3D Capable
Create multi-layer dimensional patches that really stand out.
Full Color
Reproduce any color including subtle gradients and details.
Extreme Durability
Flexible rubber outlasts the hat itself. Built to last.
PVC Options
PVC Patch Types
2D PVC Patches
Flat surface with raised outline. Clean look with excellent detail.
3D PVC Patches
Multiple raised layers create depth and dimension. Maximum visual impact.
Glow-in-Dark PVC
Photoluminescent material that glows after light exposure.
Cap Options
Popular Hat Styles
Richardson 112
Classic trucker with mesh back
Tactical Caps
Operator-style with velcro
Snapback Caps
Flat-bill adjustable
Dad Hats
Unstructured relaxed fit
Performance Caps
Moisture-wicking athletic
Beanies
Knit caps with PVC patch
Got Questions?
Frequently Asked Questions
What is the minimum order for PVC patch hats?
Our minimum is 50 pieces for PVC patch hats. This includes custom mold creation and attachment to your choice of cap.
How long does production take?
PVC patch hats typically take 3-4 weeks from artwork approval. The custom molds need to be created before production can begin.
What's the difference between 2D and 3D PVC?
2D PVC has a flat surface with raised edges. 3D PVC has multiple raised layers creating depth and dimension. 3D looks more premium but costs slightly more.
How many colors can I use?
Standard PVC patches support up to 8 colors. Each color is molded separately for crisp, clean results. We can match any Pantone color.
Are PVC patches really waterproof?
Yes! PVC is completely waterproof and weather-resistant. It won't fade, crack, or peel in rain, snow, or sun. Perfect for outdoor brands.
PVC Patch Hat Service Areas
We produce custom PVC patch hats at our Fort Lauderdale facility and ship nationwide.
Ready for Durable PVC Patches?
Get a quote for custom PVC patch hats. Send us your logo and we'll create weatherproof patches built to last.